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Understanding Basic Millwork Dimensions: A Comprehensive Guide

If you've ever tried to buy lumber, you know how confusing it can be with all the acronyms, sizes, and measurements. Whether you’re a seasoned woodworker or a DIY enthusiast, navigating the lumber aisle can be overwhelming. What’s the difference between nominal and actual sizes? What do terms like 4/4 or S4S mean? How do you calculate the amount of wood you need for a project? This guide will help demystify these concepts, so you can confidently choose the right materials for your next project.

Milling

Understanding the milling process is essential for working with rough and surfaced lumber. Here's a quick rundown:

  • Rough-Cut (Rgh): Lumber that will require surfacing to achieve a smooth finish.

  • S2S (Surfaced on Two Sides): Lumber surfaced on the top and bottom faces.

  • S3S (Surfaced on Two Sides and Ripped One Edge): Lumber surfaced on the top and bottom faces and one edge.

  • S4S (Surfaced on All Four Sides): Lumber surfaced on all four sides to the nominal width. All nominal stock is sold by the linear foot or "running foot."


 

What Does 4/4 Mean in Lumber?

When working with hardwoods, you'll often encounter thickness measurements expressed as fractions. This system, established by the National Hardwood Lumber Association, indicates the lumber's thickness in quarters of an inch:

  • 4/4 means approximately 1" thick

  • 5/4 means approximately 1-1/4" thick

  • 6/4 means approximately 1-1/2" thick

  • 8/4 means approximately 2" thick

  • 12/4 means approximately 3" thick


While these measurements are approximate, they are crucial for understanding the material's thickness.


 

Dimensional Lumber: Nominal vs. Actual Lumber Dimensions

Lumber sizes are typically provided in "nominal" measurements. These measurements refer to the size of the board before it is planed smooth (surfaced) on all four sides. The "actual" measurements are the final sizes after this planing process. It's important to note that the actual size may vary slightly due to the moisture content in the wood.


Here's a quick reference table to understand the difference:


Nominal vs Actual Lumber Dimensions


 

Calculating Board Feet

Lumber is often sold based on board footage. A board foot is a measure that equals 1 inch thick, 12 inches long, and 12 inches wide. To calculate the board feet of a piece of lumber, you can use the following formula:


 

Fraction-Decimal Conversion Chart

For convenience, here's a fraction-to-decimal conversion chart to help with precise measurements:


Understanding these basic millwork dimensions and measurements is essential for any woodworking project. Whether you're working with softwoods or hardwoods, knowing the nominal and actual sizes, board feet calculation, milling processes, and lumber thickness terminology will ensure your projects are precise and successful. By mastering these concepts, you'll be able to select the right materials, estimate costs more accurately, and avoid common pitfalls that can lead to wasted time and resources. With this knowledge, you'll transform your confusion into confidence, making your woodworking endeavors smoother and more enjoyable.


Happy Building!





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